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Manta Coupe. Cosworth Engine. Eps, 265, Hartges.


Kevin Abbott
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nah mate, you will or could get condensation inside. that's a massive inter-cooler, its gonna do a good job.

think compressed air and condensate. :)

a wee ball valve on the bottom to let the crap out each service, you wont be loosing any pressure mate, just don't want you driving round with a liter (exagerated) of water sloshing round in there

turbobygarrett.com/turbobygarrett/faq

Q. Is there any maintenance required for my intercooler? Are there any special things to do to keep it working longer?

A. In a water-to-air intercooler, check the water level often as this is crucial for the intercooler to operate properly. In cold weather, just like a car, it will need antifreeze in order to function effectively and properly.
With an air-to-air intercooler, there really is no maintenance that needs to be done other than just the routine checking of hoses and clamps to make sure everything is tight. Additionally, the intercooler fins may be picked-out or de-smashed to ensure maximum cooling. Every 20,000 miles or so it is recommended that the intercooler core be inspected, and if necessary, flushed/washed out to remove any accumulated oil or buildup.
Edited by opelmantagsi
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  • 2 weeks later...

nah mate, you will or could get condensation inside. that's a massive inter-cooler, its gonna do a good job.

think compressed air and condensate. :)

a wee ball valve on the bottom to let the crap out each service, you wont be loosing any pressure mate, just don't want you driving round with a liter (exagerated) of water sloshing round in there

turbobygarrett.com/turbobygarrett/faq

Q. Is there any maintenance required for my intercooler? Are there any special things to do to keep it working longer?

A. In a water-to-air intercooler, check the water level often as this is crucial for the intercooler to operate properly. In cold weather, just like a car, it will need antifreeze in order to function effectively and properly.
With an air-to-air intercooler, there really is no maintenance that needs to be done other than just the routine checking of hoses and clamps to make sure everything is tight. Additionally, the intercooler fins may be picked-out or de-smashed to ensure maximum cooling. Every 20,000 miles or so it is recommended that the intercooler core be inspected, and if necessary, flushed/washed out to remove any accumulated oil or buildup.

I think you're worrying unnecessarily there Derek, condensation will be blown through on any level of throttle. Oil is very sticky which is why that can end up in there and not completely blown through, but water in any quantity would only be in there if very little throttle was used!!

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Not a lot done on the car due to work but the good thing about being busy at work means you can spend more on the manta :-0

Some new parts arrived into the garage this week.

Still waiting for the Swedish inlet from G19engineering.

Should be here next week.

Always wanted one of these for the pit. Probably only use it one or two times but should be invaluable when needed

7A251202-7530-4919-B41E-A52E580FCBC9-4167A251202-7530-4919-B41E-A52E580FCBC9-416

Group A coil from Matt Lewis Motorsport

6FC27B1A-A405-41B7-9782-6DE757BDC5AB-416

8mm plug leads and dizzy cap

386593CA-5818-4865-AC12-EC5286C1C2E4-416

BMW loom tape for the engine loom

C45BE3D4-CAFB-4A21-A9F6-89BB442C7E9D-416

My new welder deserved a new mate so a speedglass one to suit :-)

07E907F7-97D3-41C5-A253-ADFD36DE2E6D-416

Piper cams cambelt arrived and the aluminium bar for the concentric release bearing

237841A3-DEFD-4B32-AEED-30CE288B15EC-416

Arrrgggghhhhh my expensive dewalt grinder armature died so I'm fed up of buying angle grinders

D0DCA865-9875-4E33-BFF1-3AF2E95CDD40-416

So it's back to screwfix cheap ones.

£25 for 1000w.

D268489A-A41F-4080-963A-DBC16EFEFD8B-416

Bought 2 and one was faulty straight out of the box. I must be lucky!

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  • 3 weeks later...

Did a bit of work to the intercooler holes in the front end.

Decided to cut the entire panel out ( yep I'm doing the job twice, again!)

0F949FEF-62CE-4DFD-851A-F1456E6FC9EF-266

Then made a new panel out of zintec and did a nice hole with a cover

303D737B-D4B6-44EE-8F40-9ED516814CE3-266

It's here!!!!!!

Swedish inlet manifold made by Doug at G19 Engineering.

7CBC2C83-C430-43BC-B078-C7C1EFE2897A-266

Topped off by a quick release vac line kit from Eneboengineering

FB82A425-5F9C-4A48-931F-DE4CDAC8677C-266

Complete with a one piece throttle cable mount

174CFE6B-B1CD-493C-8BDA-B7FAF2AD4799-266

The manifold is fantastic, great fabrication. Made from 10mm plate ends and what feels like a 5mm+ case.

Check out the welds

BDC33208-4219-4640-9776-55871BCE528F-266

5CFA4233-BFC9-4514-B8E8-0726667FAFB8-266

It should go well once fitted with the fuel rail and this new pressure reg

CF31547B-C776-474B-A2EF-1267206AC2DC-266

Bailey breather to go onto the engine too

1A546316-0DB0-4236-8823-2D345D9C8B63-266

I bought another engine loom, need to check it an wrap it. Getting a good Cossie loom has been difficult. I now have 3

9ED56233-498B-4DC8-8D52-FA4F723C1BF3-266

Warming the manta gte loom to refit for dry build of engine

ECDC653D-4651-4E43-914C-E246D0CE0059-266

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Tried the new manifold on with the fuel rail.

The new pressure reg is supposed to be shit so it's not going on

40CD83D2-55F0-4384-BB55-49145A48F939-891

185D1A6C-BACB-4EDA-B1DF-D4E4D8C410CD-891

Seems I'm missing a take off for the servo but as I've found out as it may be on booooooooosssssstttttt all the time I may not be able to put a take off on the manifold. I'm going to be looking at electric vacuum for the servos

Edited by Kevin Abbott
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  • Irmscher Man changed the title to Manta Coupe. Cosworth Engine. Eps, 265, Hartges.

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