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Full Restoration + 400r Build 83 Coupe.


bris jas
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12 hours ago, IanMc said:

Beautiful Jason, love the colour!

Thanks Ian, bit of a gamble but looks great now its on the car.

33 minutes ago, Manta hatch said:

Is that a mk1 escort pedal box I have brought Mk2 for mine and needs a far amount of fettling to get it to fit nice 

Its a Mk 1 escort set up, spoke to Retropower first and this is the one they have used before, still needed a fair bit of fabrication work to get it to fit well.

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They do fit it all depends which inlet you have some have lugs sticking The early Astra gte 16v 20xe engines has no lugs on back 

i have Jenveys in my cav C20xe and they just clear standard servo but no chance of fitting back plate for sausage type air filters 

I will be swaping mine then I find the brake and clutch pedal won’t go over the steering column have you had to adjust the column cage ?  I am currently at the stage of fitting on my rally car build I literally cut the front of the servo mounting area on Wednesday night but I am at the stage we’re I mite take the whole box out and fab new box which model mk1 escort ?I will be of the rally and competion this week and see if they will do me a deal on my Mk2 1 for a mk1 set up as looks to fit a lot better 

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Thanks Rob and John for the info.

30 minutes ago, Manta hatch said:

They do fit it all depends which inlet you have some have lugs sticking The early Astra gte 16v 20xe engines has no lugs on back 

i have Jenveys in my cav C20xe and they just clear standard servo but no chance of fitting back plate for sausage type air filters 

I will be swaping mine then I find the brake and clutch pedal won’t go over the steering column have you had to adjust the column cage ?  I am currently at the stage of fitting on my rally car build I literally cut the front of the servo mounting area on Wednesday night but I am at the stage we’re I mite take the whole box out and fab new box which model mk1 escort ?I will be of the rally and competion this week and see if they will do me a deal on my Mk2 1 for a mk1 set up as looks to fit a lot better 

have you got the direct to head Jenveys?

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Good points there, the main issue was the inlet hit the reservoir, where is yours in the pic? have you managed to remote fit?

The pedal box i used https://www.ebay.co.uk/itm/Mk1-Escort-Bias-Pedal-Box-Cable-Clutch-Rally-Race/254046133777?hash=item3b26545e11:g:Da0AAOSw-olaBXSZ.

Just removed the accelerator pedal as for the steering coloum i did have to change the shape of the outer to a more oblong shape(just at the bottom), rather than a circle just where the clutch pedal fitted, no cuts were made so still as strong, just remember to put a clutch pedal stop in.

2 hours ago, robah said:

 

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20 hours ago, bris jas said:

Good points there, the main issue was the inlet hit the reservoir, where is yours in the pic? have you managed to remote fit?

The pedal box i used https://www.ebay.co.uk/itm/Mk1-Escort-Bias-Pedal-Box-Cable-Clutch-Rally-Race/254046133777?hash=item3b26545e11:g:Da0AAOSw-olaBXSZ.

Just removed the accelerator pedal as for the steering coloum i did have to change the shape of the outer to a more oblong shape(just at the bottom), rather than a circle just where the clutch pedal fitted, no cuts were made so still as strong, just remember to put a clutch pedal stop in.

 

Yes the reservoir fitted fine, I think I was cleaning it up due to adding Automec DOT 5 fluid to a new brake system.

I was so glad to get one of RetroPowers XE SS Exhausts as unlike some pre manufactured ones it fitted like a glove at 2.5" Dia. 😎

Pictures taken by Mantaray, while finishing the little job on my car before an MOT. (circa 2013)

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Project images are available to Club Members Only, Click to become an OMOC Member.

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  • 5 weeks later...

The build has been moving on pretty well, only real headache was the timing on the shut down. Lock down on the Monday night, that Thursday my auto sparky was coming over to wire up the engine and ECU etc.

Glass was booked in with the tinters on the Friday so thats still here until they re-open and the interior is being trimmed in Blitz material and black leather thats on stop. Can't be helped so i've managed to wire up the engine and ME221 ECU from Motorsport Electronics, they were really helpfull getting a base map downloaded and yesterday for the first time we got the engine running, all seemed to work well but needs a proper rolling road session and custom map. At least it gives me a chance to test the gearbox, back axle etc as they haven't turned a wheel as yet!

Here are a few pic's

Project images are available to Club Members Only, Click to become an OMOC Member.

Project images are available to Club Members Only, Click to become an OMOC Member.

Project images are available to Club Members Only, Click to become an OMOC Member.

Project images are available to Club Members Only, Click to become an OMOC Member.

On the front end the gap between the headlamp and front panel are bigger than i liked, its a Martins kit so bit surprised, i did actually close them up a bit in prep so plan is to use the n/s one to push air upto the intake filter and o/s down to the oil cooler.

Project images are available to Club Members Only, Click to become an OMOC Member.

I built speakers into the lower kick panels that will be trimmed like the the door cards and also tweaters in the dash outer vents, the 2 centre vents i've installed the boost and oil pressure gauges

Project images are available to Club Members Only, Click to become an OMOC Member.

Project images are available to Club Members Only, Click to become an OMOC Member.

This week i managed to order my bespoke wheels from Image wheels, so far great and helpfull company to deal with. First time i've had to work out my own sizes offsets etc, fingers cross they fit, what a headache trying to decide on which wheels, to much choice anyway done now just need to confirm colour so hoping to get upto their showroom once lock down is over.

Hope you guys and your families are all keep well.

 

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12 hours ago, Jessopia74 said:

Certainly coming together now, be interesting to see the wheels on for sure.

Unfortunately Jess the wheels won't be ready to around July so bit of a wait, although gives me a bit of time to confirm the colour

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  • 3 months later...

Guys i've been crap at updated this thread, cars moved on loads and today passed its Mot 👍

The interior was reworked, blitz cloth and black leather. Rear shelf was carpeted to match the bottom of the door cards, heated front screen just in case as i had removed the heatbox.

Wheels were bespoke ordered, took sometime because of lock down but all good in the end and fit spot on. Tyres how ever were a challenge as i went with 16" wheels especially for the rears but ended up with 245/45/16 which actually look right.

Project images are available to Club Members Only, Click to become an OMOC Member.

Project images are available to Club Members Only, Click to become an OMOC Member.

Project images are available to Club Members Only, Click to become an OMOC Member.

Took it to its first mapping session couple of weeks ago, not sure what to expect as it hadn't turned a wheel until then, thankfully all went well. Its got a base map now so i can just gently run the engine in then back for a full on tune.

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Couple of bits to finish off but almost there

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Who did your seats, looks a very tidy job 👍
I like you have gone with the slightly larger rims, 15” just seem to small and the tyres definitely are getting rare too, but overall look is pretty menacing 😎😎

Edited by Jessopia74
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