Jump to content

Cavalier 2000 GLS


MantaMad
 Share

Recommended Posts

quote:Originally posted by MrCarlos

Looking really good - change those engine mounts though (the rubber bits) not only are those Cavvy items not up to the job but strongly suspect you'll have bonnet clearance problems too.

Too late now if you've already modded the exhaust manifold but you don't need to bother with the lambda sensor even if you are using a loom and engine designed to run one originally.

Good luck with the plumbing and finishing off! On the last one I did I got where you are up to now in a weekend and then it took me another 4 weekends to have the thing driving round the block!

I have some decent photos of the finer points of all the plumbing & stuff just give me a shout if you are stuck with anything it's all still fresh in my head [:I]

Carl[:D]

Located in Sunny Wigan Lancashire

1984 GTE Coupe 2.0XE16v - B623RWW - currently being reshelled...

1996 BMW 328i Touring Alpina Cosmetics Hartge Power - Parts Chaser/Manta Tower/Daily Driver

OMOC Member#5937

E-Mail Me - mrcarlos@mantagte.co.uk

Into MySpace? Check me out......

http://www.myspace.com/mrcarlos01

b623rwwnewshell1.jpgb623rwwnewshell2.jpgn516arx1.jpgn516arx2.jpg


id="quote">id="quote">

Thanks for your comments Carl. I will email you later with some questions when I think of them. [:)]

The Cavvy engine mounts are only temporary while I find some suitable replacements. I tried my local Ford dealer for the Capri mounts but the parts guy told me they are NA. [:(]

That's annoying about the exhaust, it was the last thing I did. [8)] Why don't you need one?

What did you do about the brake servo/inlet manifold clearance? On mine its incredibly close even with temporary spacers fitted on the drivers side engine mount.

Cheers,

Christian

http://www.retrocarclub.co.uk - Dedicated to the retro car enthusiast.

Link to comment
Share on other sites

When I stuck a 16v in my Cav (which Mick now has) the inlet was close but didn't hit the servo.

I think if you're junking the lambda sensor you need a different ECU? The loom is the same but the pre-cat 16v ECUs had a different part no - FZ or FX I think?

The std engine mounts are ok (just ok...not good) unless you're fitting the SFi box (or if they've gone soft or rotten!). Fit a power cap anyway, then lower the engine to get the gravity down, stick on some 1800 lowering springs and it'll be sweeeeeeet. You could fit a GT/E roll bar if you're keeping the std ride height, but why would you want to do that?!

Some pics of my old one http://www.mantaclub.org/archive/chris_thomas.htm

OMOC #5826..... 1974 Renault 17 Gordini, 1979 SRB coupe - 'interesting project', 1981 SRB coupe - sell or swap?, 1983 Renault 5 Gordini turbo, 1984 Renault 5 Le Car 2 Turbo 1985 Renault 4 Gordini Turbo, 1993 Senator 24v for sale, 1994 Senator 24v

Link to comment
Share on other sites

quote:Originally posted by blueosis1

looking good,will make a nice sleeper.

what clutch are you using.

MARK 5929 OMOC.

SOLIHULL(WESTMIDLANDS).


id="quote">id="quote">

Thanks for your comments.

The clutch is a strange kind of hybrid of pieces I stumbled across. In the end I think I used an early XE flywheel (the thin type), a 1992 Carlton clutch and pressure plate, and a Manta 1.8 thrust bearing. I originally ordered a new Manta 1.8 clutch kit but it didn't work, I couldn't engage the clutch!

http://www.retrocarclub.co.uk - Dedicated to the retro car enthusiast.

Link to comment
Share on other sites

quote:Originally posted by entwistlecymru

When I stuck a 16v in my Cav (which Mick now has) the inlet was close but didn't hit the servo.

I think if you're junking the lambda sensor you need a different ECU? The loom is the same but the pre-cat 16v ECUs had a different part no - FZ or FX I think?

The std engine mounts are ok (just ok...not good) unless you're fitting the SFi box (or if they've gone soft or rotten!). Fit a power cap anyway, then lower the engine to get the gravity down, stick on some 1800 lowering springs and it'll be sweeeeeeet. You could fit a GT/E roll bar if you're keeping the std ride height, but why would you want to do that?!

Some pics of my old one http://www.mantaclub.org/archive/chris_thomas.htm

OMOC #5826..... 1974 Renault 17 Gordini, 1979 SRB coupe - 'interesting project', 1981 SRB coupe - sell or swap?, 1983 Renault 5 Gordini turbo, 1984 Renault 5 Le Car 2 Turbo 1985 Renault 4 Gordini Turbo, 1993 Senator 24v for sale, 1994 Senator 24v


id="quote">id="quote">

That is interesting, I wonder if my engine's in a slightly different position? [?] Was your gearbox crossmember easy to fit? Mine took some persuasion!

http://www.retrocarclub.co.uk - Dedicated to the retro car enthusiast.

Link to comment
Share on other sites

The x-member should be in the right place. The autobox mount is in the same place as 5 speed cars - mine was an auto and it went straight on! Stupid question I know but did you put the mount in the right way around?

OMOC #5826..... 1974 Renault 17 Gordini, 1979 SRB coupe - 'interesting project', 1981 SRB coupe - sell or swap?, 1983 Renault 5 Gordini turbo, 1984 Renault 5 Le Car 2 Turbo 1985 Renault 4 Gordini Turbo, 1993 Senator 24v for sale, 1994 Senator 24v

Link to comment
Share on other sites

quote:Originally posted by entwistlecymru

The x-member should be in the right place. The autobox mount is in the same place as 5 speed cars - mine was an auto and it went straight on! Stupid question I know but did you put the mount in the right way around?

OMOC #5826..... 1974 Renault 17 Gordini, 1979 SRB coupe - 'interesting project', 1981 SRB coupe - sell or swap?, 1983 Renault 5 Gordini turbo, 1984 Renault 5 Le Car 2 Turbo 1985 Renault 4 Gordini Turbo, 1993 Senator 24v for sale, 1994 Senator 24v


id="quote">id="quote">

Yes I think so because if I turned it 180% it would have been further away from where it needed to be. In the end it did fit and bolt up correctly but it took a bit of persuasion with my mate twisting the engine slightly while I bolted it up.

http://www.retrocarclub.co.uk - Dedicated to the retro car enthusiast.

Link to comment
Share on other sites

quote:Originally posted by mantadoc

When I took delivery of my J some muppet had managed to put the gearbox crossmember on the wrong way round. Dunno why as the amount of effort it must have taken was huge, but it is possible.

No warranty implied or given [:D] New shorter posts to minimise global warming by conserving ones and zeros [:D] The uncivilized end of the North West [:(]

sig.jpg

Dann Merino should definitely buy one of these. Well not this one.....


id="quote">id="quote">

I might just double check mine anyway... [:D]

More pictures from last week...

Easily big enough for a body

GLSengineswap038.jpg

GLSengineswap039.jpg

No Andie wasn't sleeping on the job, he was fitting and modifying the injection fuel tank.

GLSengineswap042.jpg

Work in progress:

GLSengineswap043.jpg

GLSengineswap045.jpg

GLSengineswap047.jpg

GLSengineswap048.jpg

GLSengineswap049.jpg

GLSengineswap053.jpg

GLSengineswap052.jpg

I think I definitely need some throttle bodies, look how ugly that standard injection setup is:

GLSengineswap054.jpg

GLSengineswap057.jpg

GLSengineswap058.jpg

Looking good even if I do say so myself! [:D]

GLSengineswap055.jpg

And that's about it for now. Hopefully I will get out to my garage this weekend.

http://www.retrocarclub.co.uk - Dedicated to the retro car enthusiast.

Link to comment
Share on other sites

  • 2 months later...

Since my last post I've been busy sorting the little bits. I've replaced the auto pedal box with a manual item, sorted all the fuel lines and fitted all the Mega Jolt equipment as i'm going to run bike carbs now.

However, i'm a happy man look what was waiting for me at work this morning:

DSC00104.jpg

DSC00106.jpg

DSC00107.jpg

DSC00109.jpg

My 15" ATS Classics, straight from Germany and they only took 3 days to arrive! ;)

All for the bargain price of just £150 delivered!

sig.jpg

1981 Vauxhall Cavalier 2000 GLS 16v

1990 Austin Rover Metro GTa - Daily driver

OMOC 6115

Link to comment
Share on other sites

  • 3 weeks later...
thats gunna be a wolf in sheeps clothing.

be interested to see how you go with the megajolt.

ive just collected all the parts now will be trying it soon.

are you using tps or map?

Yeah, I'm interested to see how it turns out too. I'll be using TPS because there's already a sensor built into the bike carbs.

Link to comment
Share on other sites

Time for an update.

Over the weekend I stripped out all the interior, cut off the top of the old auto box and re welded and seam sealed a manual one in its place, cleaned, de rusted and cavity protected the foot wells, removed most of the soundproofing, ran the wiring for the R1 fuel pump to the boot and finally refitted the carpets and interior.

I also collected a stock 2.0 Manta exhaust and my bike carb manifold. It was a bloody busy weekend - on Sunday I started at 9am and finished at 11.15pm! - but well, well worth it as I've now got gears.

P1070784.jpg

P1070787.jpg

P1070786-1.jpg

P1070790.jpg

My brilliant new inlet manifold:

P1070794.jpg

P1070795.jpg

P1070796.jpg

P1070800.jpg

P1070801.jpg

And my ATS wheels sporting 4 new Bridgestone 195/50/15 tyres (bargain of the month as I got all four and fitting for £60!).

ATSwheel.jpg

She's coming along nicely now icon_biggrin.gif

Link to comment
Share on other sites

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

 Share

  • Recently Browsing   0 members

    • No registered users viewing this page.
×
×
  • Create New...