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Ryans Exclusive project


Robbie
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Back to the topic now before i get to far of track, with a few gallons of thinners used and running low at this stage on rags, hmmmmmmm must get the missus to check the clothes and see whats no good anymore lol.

Ok heres where we are at now, some better news than before with all the tin worm [:D]

Ex%20underneath%20front.JPG

Front part cleaned down to where the sills should be, and a lot of the original primer still in perfect shape, just some rust to sand down and coat with jenolite.

Ex%20underneath%20rear%201.JPG

A bit more rust around the rear axle area but nothing a to serious [:)]

Ex%20underneath%20rear.JPG

Front part of the tunnel looking good not to much there, great to have the underneath grease free it makes the work so much easier apart from the welding and grinding which always gets down your neck and on top of your head lol. Not looking forward to those A posts at this point in time never mind the rest of the welding [:)]

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Thinners?

Pah, nitromors, fire and high velocity aluminium oxide is the stuff [:D]

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OMOC #5988

hmackay at opel-manta.com

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I hae a few guid reasons for drinkin’

And yin juist entered ma heid

If a man canna’ drink while he’s livin’

Hoo the Hell can he drink when he’s deid!

There is no word in Gaelic that can possibly convey the same level of urgency as the spanish word mañana

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If the car had of been bad underneath I would have stripped it back to the bare metal, but the car had waxoyl underneath at some point in time and over the years surplas oil from the engine bay lol. This kept the original primer in very good condition so there is no point removing it as its doing its job perfectly, The areas that have some surface rust will all be sanded down and zinc primed, then the whole underneath will get a coat of zinc primer after that it will get a few coats of 2 pack primer which is non porus then coated with stonechip. I have been toying about with the idea of spraying it in 2 pack top coat then stone chipping over it to give it the original look but I'm not sure it will need the 2 pack top coat before the stone chip.

At this stage I just want to get it all rust free and coated with the zinc primer then I can start to the welding and make up my mind at a later stage on what will be the best route to take

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That zinc primer the electrox stuff?

Has Joe converted you? [:P]

That underside does look in remarkably good nick tho ya jammy swine!

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OMOC #5988

hmackay at opel-manta.com

sigpic.JPG

I hae a few guid reasons for drinkin’

And yin juist entered ma heid

If a man canna’ drink while he’s livin’

Hoo the Hell can he drink when he’s deid!

There is no word in Gaelic that can possibly convey the same level of urgency as the spanish word mañana

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Its nice to see some of the car being in good shape already uncovered enough rust to keep me going for a week of 2 [:)]

The rusty spots underneath have been attacked with the wire cup brush and with emery to get them sanded off, then coated with jenolite to remove any that was left, then coated with Lowe rust.

Ex%20rust%20primed.JPG

Exclusive%20rust%20primed%202.JPG

Just got some more to do at the rear of the car then the whole underneath will get a coat of the lowe rust after which it will be 2 packed primed [:)]

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Time for a few Jd's tonight I recon been out in the garage from 9am this morning but the car looking a lot better underneath and I now good a good chassis leg again [:D]

Ex%20rear%20lowe%20rust.JPG

underneath coated with lowe rust

Ex%20chassis%20leg%20cut.JPG

All the rot cut out and remaining ground down to bare metal then primed with weld through primer, one thing I done after the pic was drill a couple of 6mm holes so the oil can run from inside the chassis leg and get between the skins and stop any further rust.[:)]

Ex%20chassis%20leg%20lowe%20rust.JPG

side view of the finished chassis leg on the drivers side

Ex%20chassis%20leg%20lowe%20rust%202.JPG

underneath view

Ex%20ds%20lowe%20rust.JPG

Ds arch painted

Ex%20ps%20lowe%20rust.JPG

Both rear arches have been sorted and primed.

Now the underneath needs done in 2 pack primer but for now it wont rust and its onto more welding for the A posts and sill areas which were shown earlier in a poor state.

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The car is coming along nicely at the moment [:)] a couple of weeks of welding and we should have it back to a good solid car again. Ryan my eldest lad who was a billing with me is working on this one as well when hes free, lives a right way away (50 miles)so limited to his odd days off.

I always get a good buzz when the welding has finished on the car just knowing the car is 100% solid [:D]

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On a brighter note before we get stuck into the major welding on the the heres some pics of the good areas.

Ex%20boot%20inside.JPG

Lucky enough inside the boot had been done with waxoyl so the rear panel was good and the joint to the floor was perfect. Spare tyre well needs some attention.

Ex%20ds%20arch.JPG

The arches on both sides have NO blisters again due to the quarter panels having waxoyl/ Dinitrol on the inside, the lips are also very good on both arches the odd small bit to replace at the bottom on each side [:)]

Ex%20light%20mount.JPG

The front panel is in really excellent condition, both light housings are mint and no work needing done around these areas also the lower panel is in excellent condition. Crossmember behind the front panel does need repaired in a few places.HMMmmmmmmmmmm make that chopped out and a new one in [:)]

Ex%20battery%20tray.JPG

Not the best picture but the battery tray has no holes just some pitting.

Ex%20washer%20bottle%20area.JPG

Washer bottle area looks good as well and from inside the car it seems fine, will remove the sound deading just to make sure it 100%

Even with the rust on the car so far there are quite a few areas where the car should have rusted being a manta but they are fine

[:)]

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I dunno this is my first B [:I] will get a better pic of it when I have time,once the dash/ heater matrix is all removed [:)]

Forgot the inside floor earlier have the rest on the interior stripped out now so I could get a good look at the floors [:)]

Ex%20floor%20inside.jpg

Got the air Chisel out and removed the sound deading on both sides.

The floor of the car is in really good condition, not one hole, just some light surface rust where the water come in from the bulkhead at the side, but they will be cut above the jacking points anyway to see whats inside them, then they will be cleaned out and done with Jenolite and a good zinc primer before new tops going on.

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Think that seam on the battery tray is normal just covered in seam sealer on most cars.

Carl [:D]

1984 GTE Coupe 2.0XE16v - B623RWW - currently being reshelled...

1988 GTE Exclusive Coupe - E862BAO

1996 BMW 328i Touring Alpina Cosmetics Hartge Power - Parts Chaser/Manta Tower/Daily Driver

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Hmmmmmmmm is my car odd, the dash will be out tmw night and the heater box assembly removed and a goot clean up so I can get a better pic and see what on earth is going on [B)]

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OK here's some shots of my sadly recently departed & I'm still grieving for Exclusive Coupe in the battery tray dept (before & after waxoyl treatment)

IMG_2266.jpg

IMG_2268.jpg

Does look like a seam on both mine & Robbies car....

Carl [:D]

1984 GTE Coupe 2.0XE16v - B623RWW - currently being reshelled...

1988 GTE Exclusive Coupe - E862BAO

1996 BMW 328i Touring Alpina Cosmetics Hartge Power - Parts Chaser/Manta Tower/Daily Driver

OMOC Member#5937

E-Mail Me - mrcarlos@mantagte.co.uk

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b623rwwnewshell1.jpgb623rwwnewshell2.jpge862bao1.jpge862bao2.jpgn516arx1.jpgn516arx2.jpg

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quote:Originally posted by mantadoc

Ahh you see what I mean then? Does look like a seam doesn't it?

And nope not covered by sealer on others, the whole bit with the nut in to locate the battery and the tray are in one.

One row of spot welds onto the vertical bulkhead panel flange and the foremost on to the inner wing..... normally

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Say what you like it's still a 1991 Manta


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I'm with you on this, looks almost like a new smaller tray sitting on top of the original.

David OMOC Member 420

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Is it not just the raised parts of the tray causing the ilusion of a seam.

Because you have the 2 raised bits at the back and then the raised bit at the front of the tray which is behind the bolt hole, and these raised bits are what the battery sits on so there is a gap under the battery.
If i'm wrong i'm wrong but thats what the picture looks like to me.

3494%3A%3C884%7Ffp37%3B%3Evq%3D32%3A8%3E764%3E%3B%3A%3A%3EWSNRCG%3D32355%3B%3B%3B53459vq0mrj

Midasmesh giving it rear wheel action in the Staffordshire Moorlands.

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Based in Leek near to Alton Towers.

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