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Project 3 😮 400


Jessopia74
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22 hours ago, Jonathan Pounsett said:

You’re right those wheels look good. Black on blue is a good combination too.

All the 400 black trim paint is missing yet too. Definitely convinced me gloss black wheels can work 

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  • 3 weeks later...

Back from work so getting a few days on the car.

just started on the sump. Working with a off the shelf MK2 escort Redtop steel pan and a laser cut flange. 
Swapped the inlet manifold to a modified 9000 type, found a modded on of FB, weld is a bit cruddy, but it's functional.
Exhaust manifold swapped to 9000 type too. Picture shows the larger 9-5 next the tighter 9000 exhaust manifold, and the flip plate that allows the std.manifold to be used for top mounting.

I started to modify the x-member too, but more on that once I know the space I am working with.

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  • 2 weeks later...

Subframe coming along nicely. My Son has really picked up high amp MIG welding with this part if the project , he is amazing me how fast he's learning 😎

 

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Edited by Jessopia74
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  • 5 months later...

Got sone info back from the machine shop, they have finally started on the 24v head conversion!  Head has been cut and welding started, hopefully machining and the end plate later this week. I better start thinking about finalising what Pistons and rods I am going to use in the 2.4 block. 
 

Still need to find a Monza 3.0E 12v flat manual flywheel, it's the ony thing I have not been able to find. So if anyone knows of one, pkease lmk🍻

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  • 4 weeks later...

Stripped one if the 2.4 lumps today and had a nice surprise. Will advertise the head and other bits later. 

Just picked up a new 3.0 flywheel this week too, that lightened and balanced already. It’s list about 2kg from the rough and very crude method of using uncalibrated bathroom scales method ; my son + GTE flywheel / new flywheel. 
 

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  • 3 weeks later...

Stripped no2 C24NE top end down today, original GM headgasket fitted, can’t see any sign that it’s ever had any head work down at all. Looks like it’s been running nice through its end of life too, and bores not too worn on std pistons.

I dropped the cam gear on the floor and knocked a couple of teeth off 😖.  Another head off to Holland!

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3 hours ago, Jessopia74 said:

Stripped no2 C24NE top end down today, original GM headgasket fitted, can’t see any sign that it’s ever had any head work down at all. Looks like it’s been running nice through its end of life too, and bores not too worn on std pistons.

I dropped the cam gear on the floor and knocked a couple of teeth off 😖.  Another head off to Holland!

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Think i might have the old one off of my 2.4 up in the loft if you want me to take a look? got an adjustable one on mine so wont need it if i still have it you are more than welcome to it.

Andy

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1 hour ago, 611 said:

Think i might have the old one off of my 2.4 up in the loft if you want me to take a look? got an adjustable one on mine so wont need it if i still have it you are more than welcome to it.

Andy

I still have no.3 to strip anyway mate, let you know.  Chap in Holland, wants them to make verniers, so wants a good pair. I’m sending them for pisrage only though as I had no need for these, but omg what a stupid thing to do 🤣

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14 hours ago, Jessopia74 said:

I still have no.3 to strip anyway mate, let you know.  Chap in Holland, wants them to make verniers, so wants a good pair. I’m sending them for pisrage only though as I had no need for these, but omg what a stupid thing to do 🤣

One of those things that you cant quite believe happened!

Just let me know and i can have a rummage as i need to seriously sort the loft out and get rid of stuff im never going to need but have hoarded away just in case!!

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7 minutes ago, cam.in.head said:

slightly off topic sort of but whats the difference between a 3.0 flywheel and a 2.2 carlton one. i may have one complete with its clutch somewhere ?

Not much tbh, IIRC the 2.2 uses something like a225mm. But the 12v 3.0 uses 240mm.  So it could be an option tbh, If you have it please let me know mate

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1 hour ago, cam.in.head said:

i should have it but will need to have a good look. im gradually selling off most of my spares to make an upcoming house move easier.il let you know.if no good to you il stick it on ebay with the other stuff. cheers.

Yeah, no rush as such

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16 hours ago, GTEPETE said:

Interesting that not all (first 4 cylinders!) 24v cylinder head bolt holes line up with the bolt holes in 4 cylinder blocks...

 

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Nope, need 1 in the block drilling, rest are tweaked in the head. The headgasket you buy for the conversion surprisingly is already done

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Looks nice Jess, my engine would love that conversion but I can't get it over my heart to cut into the original 400 head. 

On 08/03/2022 at 13:47, Jessopia74 said:

Nope, need 1 in the block drilling, rest are tweaked in the head. The headgasket you buy for the conversion surprisingly is already done

I ordered one of Risse:

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1 hour ago, H-400 said:

Looks nice Jess, my engine would love that conversion but I can't get it over my heart to cut into the original 400 head. 

I ordered one of Risse>……….

 

Got a Cometic one, same thing really, or just about. Up to 97mm bore. Gone up a little now (like everything) but was around €180 inc postage at the time.

https://www.burtonpower.com/cometic-head-gasket-051-97mm-vauxhall-opel-2-0-sohc-cih-c4512-051.html

 

Correct forged piston and camshafts next, so about £2k 😮😬🙈🤣

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Hi Pete, bought this baffle plate at Risse Motorsport cause it was rather cheap, otherwise I had to buy a steel sheet etc... But I copied it on an A4 paper. Give me some time to look for it, I'm ready to go to a late (covid) wedding party. (And don't have to drive...🍺)

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Very hard to show it on this forum, scanned it as a pdf (couldn't scan it as a picture, too white...). PM your email and I can email the pdf. The width is exactly the same as an A4 paper (21cm). After testfitting I had to make the oval hole longer cause the dipstick touched the baffle plate.

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Welded in, jou can see the changed dipstick hole

Edited by H-400
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  • 2 months later...

Picked the completed welded head up today, so will be taking it to machine shop next.

They need to skim the back of the head flat and make up the cover plate. There is currently 2 options for this 1) welded and 2) Bolt on. I have opted for the bolt on type as if Ihave issues with porosity with the welding in the future, I can strip it and do something about it rather than scrapping the head.

Been a LONG time with the welders, too long really but they work away doing high pressure industrial pipework, so it was best option really as this is right in their welding skillset. 

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